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Which is finest… an industrial robotic palletizer? Or a collaborative robotic palletizer?
You could be uncertain which of those two robotic options will probably be best for you. They share many comparable properties. At first look, you would possibly even suppose that they’re the identical.
Typical industrial robots have been used for palletizing for many years. They’ve a protracted monitor document and are used extensively in lots of industries. Must you go together with this extra “established” strategy to robotic palletizing?
Collaborative robots, alternatively, are a more moderen answer. Though cobots have been round for properly over a decade, cobot palletizing remains to be comparatively new. Cobots are very accessible to new customers. Must you go together with a cobot palletizer as an alternative?
There are a number of components to take note of whenever you’re searching for a robotic palletizing answer.
Once you perceive the variations, you can also make the suitable alternative for what you are promoting.
What you should learn about palletizing with a robotic arm
Industrial palletizing robots. Collaborative palletizing robots. Are the 2 actually that totally different?
It may be useful to recollect the basic similarity of those two options. Each are an alternative choice to the standard approaches to palletizing:
- Handbook palletizing — Right here a human operator carries out the palletizing activity. It’s often an inefficient strategy and has many disadvantages. Any sort of automation could be higher than guide palletizing.
- Typical palletizing automation — Right here a wholly automated, personalized palletizing machine is put in in your work flooring. Typical machines can deal with very excessive volumes, take up a variety of house, and are usually rigid to adjustments.
In comparison with each of those, any robotic palletizing answer generally is a enormous benefit for what you are promoting.
Each kinds of robots are extra versatile than standard palletizing automation. It is a lot simpler to reprogram a robotic to deal with altering product strains. Robots additionally help placing extra assorted sizes and styles of merchandise onto the identical pallet.
Robotic vs cobot: A comparability for palletizing
How do industrial and cobot palletizing options differ? Some key variations will have an effect on your alternative of robotic.
There’s a motive that industrial robotic palletizers are usually utilized by solely the most important producers — they require a big funding of time, funds, and floorspace. Whereas they’re extra versatile than standard palletizing machines, most industrial robotic programs are finest suited to greater volumes.
One of many causes that collaborative robotic palletizing is so fashionable proper now’s that’s accessible to many extra firms. The programs are usually smaller and are a lot simpler to deploy than industrial robots.
Here’s a comparability desk of the primary related components for palletizing robots:
| Industrial Robotic | Collaborative Robotic | |
|---|---|---|
| Pace | Very quick. 10-40 luggage per minute or extra with layer palletizing. | Sooner than you would possibly suppose. As much as 13 cycles per minute. |
| Payload | Excessive for a lot of programs however varies 5-800 kg | 16 kg |
| Programming | Arduous. Requires intensive specialist information. | Straightforward. Anybody can do it with minimal coaching |
| Dimension | Enormous. Requires a variety of floorspace. | Small. Simply bigger than 2 pallets. |
| Absolutely loaded value* | $$$$ | $$ |
| Max pallet peak | 1-3 m | 1.5-2.75 m |
| Security necessities | Requires a fence and sometimes additional sensing. | Can require some sensing and fencing. |
| Ease of redeployment | Arduous. Requires a variety of work to change to a different activity. | Can use the robotic for different duties if crucial |
| Deployment time | A number of months. | A few weeks. |
* What’s a totally loaded value? In case you are not conversant in this time period, absolutely loaded prices embrace each the direct value of the robotic and the oblique prices related to the deployment. These oblique prices add rather a lot to the price of an industrial robotic system.
What you’ll be able to be taught from this desk
Each industrial robots and collaborative robots have distinctive strengths.
The absolutely loaded value is a transparent differentiator. However each robotic programs can have a superb return on funding so that is much less vital than a few of the different variations.
Three vital components for a lot of customers are deployment time, ease of redeployment, and ease of programming. These are what make collaborative robotic programs a lot extra versatile than industrial robots. They’re straightforward to program, deploy, and redeploy.
Folks typically suppose that the utmost peak of the robots will probably be very totally different. Industrial robots are rather a lot greater. Nevertheless, cobot merchandise like The Palletizing Resolution can attain as much as 2.75 m, which isn’t a lot totally different from an industrial robotic. The actual distinction is within the payload — industrial robots can raise way more weight.
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Pace can also be a distinction that folks typically assume will range greater than it does. Nevertheless, collaborative robots can have the same cycle time to industrial robots. The explanation that industrial robots can deal with a lot greater volumes is, once more, their greater payload capability. A big industrial robotic can raise an entire layer of packing containers or luggage in a single cycle. A collaborative robotic can solely raise one field or bag at a time.
How to decide on a palletizing robotic
Which is the very best palletizing answer for you? An industrial robotic or a collaborative robotic?
The reply will rely in your palletizing wants, your obtainable sources, and your expertise with robotics.
If you should course of a excessive quantity of merchandise or you might be palletizing very heavy objects, an industrial robotic could also be the very best answer. If you would like a extremely versatile system that’s straightforward to make use of and fast to deploy, a collaborative robotic might be the very best guess.
It is typically useful to start out by defining the efficiency necessities of your system.
You may ask your self questions like:
- What throughput will we require?
- What number of totally different product strains do we have to palletize concurrently?
- What are the scale and form of the objects that we are going to be palletizing?
- Do we’ve automation specialists on our crew who can perform the deployment?
It is also advisable to see your robotic answer in motion before you purchase it. You may see movies of our cobot palletizing answer on our purposes web page together with our interactive on-line configurator.
Which sort of robotic appears to be like most fitted on your palletizing wants? Inform us within the feedback under or be part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics group.
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