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You’ve got received a palletizing job that you just need to automate. However there are such a lot of automated palletizing options available on the market!
How will you discover the appropriate palletizing answer for your online business?
Automated palletizing is a rising market. This implies there are increasingly more automated options yearly for this basic operation. The multitude of various options is an effective factor because it means you’ve gotten extra selection. Nonetheless, extra selection is not all the time straightforward.
What do you have to search for in an automatic palletizing answer?
It is useful to turn into acquainted with the essential sorts of automated options so you’ll be able to perceive their relative advantages and weaknesses.
Why there are such a lot of automated palletizing options
The marketplace for palletizing options is booming proper now. Market traits present that the worldwide palletizer market is projected to develop to 2.32 billion USD by the yr 2028 and is rising at a charge of 4.2%.
This presents a variety of nice alternatives for firms like yours…
Previously, you had just one possibility for palletizing automation. You possibly can purchase a standard palletizer or nothing.
This lack of choices meant that many firms have stayed with guide palletizing for years. Though they may see it was inefficient, there was nothing they may do. With out the excessive quantity required to justify standard palletizing automation, they had been caught with this inefficiency.
Maybe you’ve gotten discovered your self in the identical scenario? You recognize you need to automate. However your volumes are too low and your product traces too variable for standard automation?
When you have hesitated from automating previously, now is an effective time to benefit from the vary of automated palletizing options out there.
What to search for when choosing automated palletizing tools
How will you determine the appropriate palletizing answer on your wants?
You ought to be in search of an answer that sits in “the candy spot”:
- It should not be too massive that it unnecessarily takes up an enormous quantity of area in your work flooring.
- It ought to solely assist throughputs that you’ll really use. You do not need it to take a seat round inactive for many of the working day. Equally, you do not need an answer that may’t sustain for those who function at excessive volumes.
- It must be versatile sufficient to deal with the entire palletizing duties that you just need to use it for. There is no level in investing in an answer that may solely handle 2 of your product traces for those who actually need to automate 6 traces with it.
- It must be deployable in an period of time that is sensible to you. If you’d like it in manufacturing quickly, choose an answer that may be deployed shortly. The longer you’ve gotten out there for deployment, the extra choices you’ve gotten however the longer it will likely be till you earn a return on funding.
5 automated palletizing options you must take into account
Listed below are 5 of the most typical sorts of automated palletizing options that you just would possibly come throughout.
The traces between a few of these generally is a bit blurry. For instance, a standard automated palletizer or robotic palletizer may additionally embrace automated ancillary tools.
1. Standard automated palletizing machine
Standard automated palletizing machines have been the dominant sort of automated palletizer for years. They’re massive, quick, and costly. Additionally they take a very long time to deploy.
Computerized palletizing machines often take up a variety of area. You usually see them on the finish of absolutely automated manufacturing processes. They’ll palletize hundreds of merchandise per hour.
In case your throughputs are excessive and your merchandise are extremely constant, standard machines generally is a sensible choice.
2. Semi-automated palletizing machines
On the different finish of the size, semi-automated palletizing machines nonetheless rely closely on a human employee. There are completely different types of semi-automated palletizers however they’re all geared toward making the duty extra ergonomic.
An instance of a semi-automated machine is one which delivers the merchandise to the operator at a cushty waist top. The operator then arranges the objects right into a layer and the machine lowers the entire layer onto the ready pallet.
3. Automated ancillary tools
In case you are trying to automate only a small a part of your palletizing job, automated ancillary tools might be helpful. They enhance the pace and consistency of only one a part of the duty, leaving the human employee to finish the primary bulk of the palletizing job.
Examples of such tools embrace automated stretch wrapping machines, slip sheet dispensers, pallet dispensers, and pallet stackers.
4. Industrial robotic palletizer
Robotic palletizers have been rising in reputation over latest years, and with good purpose. Industrial robots are way more versatile than standard sorts of palletizers. They simply deal with diversified pallet configurations and rapidly-changing product traces.
Industrial robotic palletizers are usually very massive and take a very long time to deploy. They make use of specialised palletizing robots designed to elevate complete layers of product in a single motion. Because of this, they’re finest suited to medium to excessive volumes.
5. Collaborative robotic palletizers
Collaborative robots are the best answer for smaller palletizing operations. They fill a niche that has lengthy existed out there, permitting many extra firms to entry automated palletizing for the primary time. They’re additionally very fast to deploy.
Cobot palletizers are smaller than their industrial robotic counterparts. As an alternative of lifting entire layers directly, they elevate particular person merchandise or packages. This makes their operation much like guide palletizing. So it’s totally straightforward to change out a human employee with a palletizing cobot with out it disrupting your present course of.
choose the appropriate automated palletizing expertise for you
Which kind of answer will work finest for you?
The reply will depend upon numerous elements together with how a lot product you have to palletize daily, the area you’ve gotten out there, and whether or not you need to fully automate your line or simply elements of it.
Map out your palletizing job and notice down your particular necessities.
A useful step is to go to our palletizing options web page. There, you can find a hyperlink to our palletizing configurator the place you’ll be able to construct a palletizing answer and assess its suitability on your wants.
Which palletizing answer seems to be most helpful for you proper now? Inform us within the feedback beneath or be a part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics group.
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